Humidity and Moisture Sensors: 12 Facts Worth Knowing

HUMIDITY & MOISTURE SENSORS
Humidity is simple to describe and tricky to measure. Here are twelve facts that help you choose, place and trust a moisture sensor.
PART 13 OF 25  |  4 MIN READ  |  BY SUBODH RAJ
1
Relative humidity depends on temperature.
Warm air holds more water. The same amount of water gives a lower RH if the air warms. That is why a sensor in the wrong place reads wrongly.
2
Dew point is the more stable number.
It tells you the actual amount of moisture in the air, and it does not change when the temperature changes.
3
Capacitive sensors are the standard.
A polymer film takes up water vapour and changes capacitance. They are accurate, fast and stable, and sit in most HVAC and weather instruments.
4
Resistive sensors are cheaper but less precise.
Fine for appliances and indicators, but they drift more over time.
5
Chilled-mirror hygrometers are the reference.
They cool a mirror until dew forms. Labs use them to calibrate other sensors.
6
Contamination ruins sensors.
Dust, oil and chemical vapour can coat the film. Use a protective filter cap in dirty places.
7
Drift is normal.
Expect 1 to 2 percent RH per year. Check against a salt-solution standard or a reference once a year.
8
Self-heating spoils readings.
If electronics sit next to the sensing element, they warm the air around it. Mount the sensor away from heat sources.
9
Soil moisture is not just 'wet or dry'.
Capacitive soil probes measure water content around the probe. They must make good contact with soil, with no air gaps.
10
Grain and sand moisture changes weight and price.
Moisture in grain affects storage life, and in sand it affects concrete strength. Microwave and infrared sensors measure it on the move.
11
Infrared moisture sensors measure only the surface.
They compare absorption at two wavelengths, so they see the top layer of paper, textile or food.
12
Microwave sensors look inside the material.
Water slows and weakens microwaves strongly, so the sensor reads the bulk moisture of cement or aggregate.

The 9 sensors in this part

Each card below shows the sensor in use, what it is and how it works, and where you will find it.

Capacitive Humidity Sensor - industrial sensor in use
SENSOR 1 OF 9

Capacitive Humidity Sensor

A capacitive humidity sensor has a thin polymer film between two electrodes. The film absorbs water vapour from the air, which changes its capacitance. The electronics convert this into relative humidity. It is accurate, stable and fast, and is the most common humidity sensor in HVAC and weather stations.

USED IN
HVACweather stations
Resistive Humidity Sensor - industrial sensor in use
SENSOR 2 OF 9

Resistive Humidity Sensor

A resistive humidity sensor has a moisture-sensitive material between electrodes, and its resistance changes as it absorbs water vapour. The electronics convert the resistance to humidity. It is small and low cost and is used in appliances, but it is less accurate than capacitive types.

USED IN
appliances
Thermal Conductivity Humidity Sensor - industrial sensor in use
SENSOR 3 OF 9

Thermal Conductivity Humidity Sensor

A thermal conductivity humidity sensor measures the absolute humidity of the air by comparing how well dry and moist air carry heat away from a heated element. Humid air conducts heat differently, and the difference gives the moisture content. It works at high temperatures, so it is used in dryers and ovens.

USED IN
dryersindustrial ovens
Dew-Point Sensor - industrial sensor in use
SENSOR 4 OF 9

Dew-Point Sensor

A dew-point sensor measures the temperature at which moisture in the air or gas starts to condense into water. A low dew point means dry air. It is used in compressed-air dryers and gas lines to confirm that the air is dry enough, as water can damage tools and processes.

USED IN
air dryers
Soil-Moisture Sensor - industrial sensor in use
SENSOR 5 OF 9

Soil-Moisture Sensor

A soil-moisture sensor measures how much water is present in the soil. It usually uses two probes and measures the capacitance or resistance between them, which depends on the water content. It helps farmers and garden systems to water at the right time and avoid wasting water.

USED IN
agriculture
Material Moisture Sensor - industrial sensor in use
SENSOR 6 OF 9

Material Moisture Sensor

A material moisture sensor measures the percentage of water inside solid materials like grain, sand, wood or powders. It may use capacitance, microwaves or infrared, depending on the material. Knowing moisture is important for quality, storage and drying control.

USED IN
grainsand
Infrared Moisture Sensor - industrial sensor in use
SENSOR 7 OF 9

Infrared Moisture Sensor

An infrared moisture sensor shines infrared light of two wavelengths on a material. Water absorbs one of them strongly, and the sensor compares the two reflected signals to find the moisture. It is non-contact and fast, so it is used on moving paper, textiles and food products.

USED IN
papertextiles
Microwave Moisture Sensor - industrial sensor in use
SENSOR 8 OF 9

Microwave Moisture Sensor

A microwave moisture sensor sends microwaves through or into a material. Water slows down and weakens microwaves strongly, so the change in the signal shows the moisture content. It measures the inside of the material, not just the surface, and is used for cement, sand and aggregates.

USED IN
cementaggregates
Chilled-Mirror Hygrometer - industrial sensor in use
SENSOR 9 OF 9

Chilled-Mirror Hygrometer

A chilled-mirror hygrometer cools a small mirror until dew starts to form on it. A light beam and detector sense the dew, and the mirror temperature at that moment is the exact dew point. It is the most accurate humidity instrument and is used as a reference in calibration labs.

USED IN
calibration labs
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Written by Subodh Raj, EngineerX Academy. Part 13 of 25 in the Industrial Sensors series.

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